OPERATING,SERVICE ANDMAINTENANCEMANUAL CAUTION: READ AND UNDERSTAND THIS MANUAL BEFOREINSTALLATION AND OPERATION OF WINCH. SEE WARNINGS!MODEL HD-234LE
4. Remove coupling (item #25) from adapter(item #1) by unscrewing four screws (item#21).Replace adapter seal (item #42) and gas-ket (item #30).5. Remo
6. Remove gear housing cover (item #4)from gear housing (item #8) byunscrewing capscrews (item #20).Thread two of the capscrews into thetwo tapped hol
10.Check clutch housing bushing (item #18)for wear. If necessary, remove old bush-ing and press new bushing into place.Check yoke (item #15) for damag
13. Press bearing (item #17)onto worm (item #14) Note:Be sure that thick shoulderof bearing’s outer race (sidewith manufacturer’s nameand part number)
15. Place gasket (item #27) onto adapter(item #1). Slide seal (item #37) ontoworm. Slide tapered end of coupling(item #25) over end of worm shaft.Atta
17. Place thrust washer (item #42) over end of drum shaft and slide downward until spacerests on drum. Press drum downward to compress springs in gear
Model HD-234173.729.253.515.612.123.624.562.067.78A2.122.25.697.253.501.372.50BC142,4 89,1234,994,492,054,0115,852,3197,654,057,117,5184,288,934,963,5
182918317392218363115401720183428614420272262137254026271413830133017348421932332316421835242411101235Model HD-234 Lever
Item No.Qty. Parts No. DescriptionItem No.Qty. Parts No. Description1 1 300039 ADAPTER 21 4 414835 SCREW-1/4-20NCX1-1/4,HXSOC,ND STRIP21 316083 BEARIN
NOTES
LIMITED WARRANTYRAMSEY WINCH warrants each new RAMSEY winch to be free from defectsin material and workmanship for a period of one (1) year from date
TABLE OF CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4WARRANTY INFORMATION . . . . . .
RAMSEY WINCH MODEL HD-234PLEASE READ THIS MANUAL CAREFULLY.This manual contains useful ideas in obtaining the most efficient operationfrom your Ramsey
TECHNIQUES OF OPERATIONThe best way to get acquainted with how your winch operates is to make test runsbefore you actually use it. Plan your test in
6WINCH MAINTENANCEAdhering to the following maintenance sched-ule will keep your winch in top condition andperforming as it should with a minimum ofre
HYDRAULIC SYSTEMSRefer to performance charts, below, to properly match your hydraulic sys-tem to the HD-234 winch performance. The charts consist of:1
8CONDITION POSSIBLE CAUSE CORRECTION1. Dry or rusted shaft. 1. Clean and lubricate2. Bent yoke or linkage. 2. Replace yoke or shaft assembly.3. Clutch
1. Drain oil from gear housing by removing plug(item #34) from bottom of gear housing.Remove plugs (items #32 & #33) from top ofgear housing.2. Re
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