Ramsey-winch ATV-2500 Bedienungsanleitung PDF herunterladen

Ramsey Winch Company

OWNER'S MANUAL

ATV Electric Winch

Model ATV2500

Congratulations

You have purchased the finest winch available in its service class. It features a highly efficient 3 stage

planetary gear set which transmits torque from a permanent magnet motor. A safe positive clutch allows

free spooling for quick cable deployment. Your Ramsey winch was designed and manufactured to provide

you with the utmost in utility. As with any device that combines power and movement in its use, there are

dangers if improperly used.

At the same time, there are easier and faster ways for getting the job done if certain precautions are taken

first. Please read this manual carefully. It contains useful ideas in obtaining the most efficient operation

from your Ramsey Winch and safety procedures you need to know before beginning use. When you fol-

low our guidelines for operation, your R

amsey winch will give you many years of satisfying service. Thank

you for choosing Ramsey. You will be glad you have one working for you.

Please Note: R

amsey A

TV 2500 winches are designed primarily for A

TV use. This winch is not designed to be used in industrial appli

cations (car haulers /carriers, wreckers, hoisting, etc.), and Ramsey does not warrant it to be suitable for such use. Ramsey makes a

separate, complete line of winches for industrial/commercial use. Please contact the factory for further information.

CAUTION: READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF WINCH. SEE SAFETY PRECAUTIONS.

* CABLE MUST BE UNIFORMLY WOUND ONTO DRUM.

1,133

2,500

2.12

LAYER OF CABLE

(3/16"-4.8 mm- dia. cable)

4.5

453

1,000

5.3

227

500

20.8

6.3

LOAD

1517.6

12.3

3.8

680

1,500

11.3

716

1,580

4.56

947

2,090

7.6

815

1,800

15.2

634

1,400

(lbs)

(kgs)

Rated line pull per layer

Cumulative cable

capacity per layer

(ft)*

(m)*

Line pull

(lbs)

(kgs)

Line speed

(fpm)

(mpm)

Amp draw

(12v)

2,000

906

10.2

3.0

first layer

2,500

1,133

8.5

2.6

121

ATV2500 WINCH

Note: Fairlead does not attach directly to winch. Winch

shown with mounting plate (P/N 251073), sold separately.

1 2 3 4 5 6 ... 23 24

Inhaltsverzeichnis

Seite 1 - ATV Electric Winch

Ramsey Winch CompanyOWNER'S MANUALATV Electric WinchModel ATV2500CongratulationsYou have purchased the finest winch available in its service clas

Seite 2 - Contents

ATV2500 (Wireless Remote)10341281451013715126911161786259103114Hardware Kit

Seite 3 - General Installation

ATV2500 (Wireless Remote) Parts List ITEMNO.12345678910111213141516QTY.1111111111111111PARTNO.25121425121225119125119225119325121325123625119525119625

Seite 4

Electrical Schematic (Manual Switch)SOLENOID ASS’Y.BLACK W/ YELLOWSTRIPE MOTORLEAD (Item #12-5)REDBATTERY LEAD(Item #12-1)BLACKBATTERY LEAD(Item #12-2

Seite 5

Manual Switch OperationRotation of the switch clockwise spools cable“IN” and counterclockwise spools cable “OUT”.Manual Switch InstallationThe Remote

Seite 6

Installing the Manual SwitchCAUTION: BE SURE THAT NO WIRE CONNECTIONS ARE INCONTACT WITH EITHER THEATV FRAME OR WITH EACHOTHER AS A DIRECT SHORT WILL

Seite 7 - Cable Installation

15NOTES

Seite 8

ATV2500 (Manual Switch)1012456377111265REDREDREDBLACKBLACKBLACKBLACKW/STRIPE94121393104581172126WiringKit1Hardware KitSwitchAssy3816

Seite 9

ATV2500 (Manual Switch) Parts List ITEMNO.12345678910111213QTY.1111111111111PARTNO.2512142512122511912511922511932512132510752511952511962512492997272

Seite 10 - ATV2500 (Wireless Remote)

Electrical Schematic (Rocker Switch)SOLENOID ASS’Y.BLACK W/ YELLOWSTRIPE MOTORLEADREDBATTERY LEADBLACKBATTERY LEADBATTERYYELLOW WIREBLACK MOTORLEADGRE

Seite 11 - Operation

Rocker SwitchOperationPress Rocker Switchtoward “IN” position tospool cable “IN” andpress Rocker Switchtoward “OUT” positionto spool cable “OUT”.Rocke

Seite 12

Safety Precautions To GuardAgainst Possible Injury...A. Keep yourself and others a safe distance tothe side of the cable when pulling under load.B.

Seite 13

3. Push the Green, Red, and Yellow wiresthrough the back of the switch housing.4. Install the Gasket onto the Rocker Switch.5. Connect Yellow wire (it

Seite 14 - FRAME OR WITH EACH

21NOTES

Seite 15

14931045812721161Hardware KitATV2500 (Rocker Switch)101244233111265REDBLACKBLACKW/STRIPE9413SolenoidWiringKitSwitchAssy38227BLACK1SwitchWiringKit12

Seite 16 - ATV2500 (Manual Switch)

ATV2500 (Rocker Switch) Parts List ITEMNO.1234567891011121314QTY.11111111111111PARTNO.2512142512122511912511922511932512132512362511952511962512342575

Seite 17

RAMSEY WINCH COMPANYP.O. BOX 581510 TULSA, OKLAHOMA 74158-1510 USA PHONE: (918) 438-2760 FAX: (918) 438-6888http://www.ramsey.comOM-914061-010

Seite 18

Never connect the hook back to the cable. Thiscauses cable damage. Always use a sling orchain of suitable strength.Observe your winch while winching

Seite 19 - INJURY OR DAMAGE TO WINCH

Rotating the Motor on your ATVWinchThe ATV winch has the motor studs and leadspositioned on the end of the motor aligned verti-cally. If you need to r

Seite 20

3. Remove the bolts that hold the end plate to themotor end housing. Lift off the end plate andtake the nuts and washers out of the mountingfeet. Set

Seite 21

6. Replace the gears into the motor end housing,fitting the input sun gear over the motor shaft.The planetary gear carrier should be seated sothat the

Seite 22 - ATV2500 (Rocker Switch)

Winch OperationThe winch clutch allows rapid unspooling of thewire rope for hooking onto the load or anchorpoint. The clutch is operated by the shifte

Seite 23

ATV2500 Trouble Shooting GuideCONDITIONS POSSIBLE CAUSE CORRECTIONMOTOR RUNS IN ONLY ONE Defective solenoid or stuck solenoid. Jar solenoid assembly

Seite 24 - Limited Lifetime Warranty

Electrical Schematic (Wireless Remote)ON/OFFINOUTPrograming instructions: Press and hold membrane below,press ON/OFF button on transmit ter for 3 sec